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Vibro Screen for Pharmaceutical Industry in Gujarat, Vibro screens are a critical component in pharmaceutical manufacturing where particle size uniformity, contamination control, and process reliability matter. Chamunda Industries, based in Gujarat, specializes in designing and supplying purpose-built vibro screening systems that meet the strict demands of pharmaceutical production — from dry powders and granules to liquid suspensions and coating powders. This content explains why vibro screens are important for pharma, what features Chamunda Industries offers, compliance and validation considerations, installation and maintenance guidance, and how to select the right unit for your process.
Accurate particle separation ensures consistent dosing, uniform blend homogeneity, and predictable downstream processing such as tableting, capsule filling, and coating. Vibro screens remove oversized agglomerates, foreign particles, and tramp metal while improving product flow and reducing waste. For sterile or highly controlled environments, vibration screening is preferred because it is gentle, fast, and can be enclosed for containment. Chamunda Industries understands these priorities and engineers screens that preserve product integrity while maximizing throughput.
Chamunda Industries' pharmaceutical vibro screens include several specialized features: sanitary stainless-steel construction (commonly SS316L), smooth polish finishes to reduce product hang-up, clamp-type enclosures for quick disassembly, HEPA-compatible interfaces for cleanroom connections, and options for multi-deck modular screens to achieve precise cut points. Units can be supplied with interchangeable meshes, ultrasonic deblinding for fine powders, and gentle amplitude control to prevent particle degradation. Each design decision focuses on minimizing contamination risk and simplifying cleaning and validation.
Pharmaceutical customers require evidence of compliance with Good Manufacturing Practice (GMP) and support for process validation. Chamunda Industries provides material certificates, weld maps, traceability for critical components, and FAT (Factory Acceptance Test) reports. Equipment is designed to be IQ/OQ (Installation and Operational Qualification) friendly, with clear access points, calibration-friendly instrumentation, and documented operating procedures. The company also assists with process qualification runs and provides documentation packages to integrate with quality management systems.
Selecting the correct screen involves matching capacity, target cut point (mesh size), and product characteristics such as bulk density, moisture content, and friability. Chamunda Industries conducts process trials and offers pilot screening services when required. Factors considered include the desired throughput (kg/hr), screen aperture size, deck count, and whether you need features like closed-loop dust control or direct integration with powder handling systems. This consultative approach helps avoid over- or under-sizing and ensures cost-effective, long-term performance.
Installation plans are developed with the realities of Gujarat manufacturing plants in mind — limited floor space, cleanroom pathways, and existing utility connections. Chamunda Industries provides layout drawings, anchoring recommendations, and integration support for material transfer systems such as pneumatic conveyors and loss-in-weight feeders. They also offer training for operators and maintenance staff to ensure smooth commissioning and minimal disruption to production schedules.
Routine maintenance and effective cleaning regimes extend equipment life and protect product quality. Chamunda Industries designs vibro screens for easy access and rapid changeover: tool-less clamp rings, quick-release screens, and smooth internal geometries that resist residue build-up. Recommended maintenance includes periodic mesh inspection, vibration amplitude checks, and bearing lubrication or replacement on scheduled intervals. For facilities with tight changeover demands, Chamunda provides spare parts kits and service contracts to keep downtime to a minimum.
For potent APIs and dust-sensitive formulations, containment is essential. Chamunda Industries offers fully enclosed screening systems with vacuum-compatible ports, negative-pressure housings, and soft-seal quick-disconnects to interface with local exhaust ventilation. These measures reduce airborne particles, protect operators, and help meet occupational exposure limits. Options also include CIP (Clean-in-Place) friendly designs for wet processes and integrated dust collection cabinets for dry screening operations.
Chamunda Industries backs its equipment with local service teams and spare parts availability across Gujarat. After-sales support ranges from remote troubleshooting to on-site preventive maintenance and rapid response repair. Training programs for operators and maintenance personnel ensure that screening systems remain efficient and compliant over the life of the equipment.
Typical applications in the pharmaceutical sector include removal of fines prior to tableting, de-dusting granules for capsule filling, screening excipients to ensure mix uniformity, and sizing enzyme or probiotic powders. Chamunda Industries’ vibro screens have been used in batch and continuous processing lines with consistent improvement in yield, reduced rejects, and smoother downstream operation.
If you manufacture pharmaceuticals in Gujarat and need a robust, compliant vibro screening solution, Chamunda Industries can provide product selection assistance, pilot trials, and full project support from quotation through commissioning. Reach out for detailed specifications, sample trials, or to schedule a site assessment and see how a customized vibro screen can improve your process reliability and product quality.
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Our mission is to revolutionize industrial separation technology by delivering innovative solutions that ensure superior quality, efficiency, and reliability for global industries.
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